Method for manufacturing cigars and preformed fillers therefor



Feb. 23, 1954 Filed Aug. 1G, 1949 METHOD FOR MANUFACTURING CIGARS E. w. BERRIMAN 2,669,996

AND PREFORMED FILLERS THEREFOR 6 Sheets-Sheet l l t Qa Q INVENTOR R BY u '7 n/ RNEY Feb. 23, 1954 E. W. BERRiMAN 2,669,995

METHOD FOR MANUFACTURING CIGARS AND PREFORMED FILLERS TfviEREFOR Filed Aug. 10, 1949 6 Sheets-Sheet 2 6 Sheets-Sheet 3 G CIGARS AND PREFORMED FILLERS Ti'iEREFOR E. W. BERRIMAN METHOD FOR MANUFACTURIN Feb. 23, 1954 Filed Aug. 1o, 1949 INVENTOR A O NEY www.

Feb. 23, 1954 E. w. BERRIMAN METHOD FOR MANUFACTURING CIGARS AND PREFORMED FILLERS THEREF'OR 6 Sheets-Sheet 4 Filed Aug. 10, 1949 'ITORNEY Feb. 23, 1954 E. w. BERRIMAN 2,669,996

METHOD FOR MANUFACTURING CIGARS AND PREFORMED FILLERS THEREFOR Filed Aug. l0, 1949 6 Sheets-Sheet 5 lNvENToR ATTORNEY s ma E. W. BERRIMAN METHOD FOR MANUFACTURING CIGARS Feb. 23, 1954 AND PREFORMED FILLERS THEREFOR 6 Sheets-Sheet 5 Filed Aug. 1G, 1949 A INVENT OR l Feb. 23, 1954 E. W. BERRIMAN 2,669,996

METHOD FOR MANUFACTURING CIGARS AND PREFORMED FILLLERS THEREFOR Filed Aug. 1G, 1949 6 Sheets-Sheet 6 l INVENTOR-f Patented Feb. 23, 1954 UNITED STATES PATENT OFFICE METHOD FOR MANUFACTURING CIGARS AND PREFORMED FILLERS THEREFOR Claims.

The present invention relates to the manufacture of long-filler cigars, wherein the finished cigar has no binder but only a filler and the outer wrapper.

In the manufacture of hand-made long-filler cigars, it has been considered necessary (from the standpoint of good cigar making) to employ a binder of tobacco leaves, during the making of the cigar bunch, to hold and contain the longller stemmed half leaves of the embryo cigar, which is then placed in a mold for pre-shaping. The fan-tail ends of this embryonic cigar extend beyond the ends of the mold for handling purposes and to provide, if necessary, suflicient tobacco material for kneading by the cigar roller in forming the head and/or tuck at the ends of the finished cigar at the time he applies the wrapper to the cigar-bunch. Substantially this same practice is followed in cigar-making machines for both long and short filler cigars.

Among the many disadvantages of this practice are, in the manufacture of hand-made cigars (and this applies also to similar machine-made cigars) that, (l) the bunch-breaker, in applying the binder, usually closely wraps the binder about the filler about 21/2 to 3% times, thus producing about three layers of binder or, when the binder has to be patched, about four layers around the filler, which retard the burning of cigars, because there are less open air passages in the filler for a given cigar ring size; (2) during the course of wrapping on the binder, the iiller leaves are twisted which, also and further, retards the drawing qualities of the cigar and, hence, its burning; and (3) where there are uneven overlaps cf the binder or one overlap is upon another, the cigar will or has the tendency to burn down one side-all of which the cigar of the present invention eliminates.

Therefore, it is broadly the object of the present invention to produce a cigar having all of the advantageous and desirable features of handmade cigars while eliminating the disadvantageous features thereof above noted and of the methods of making them, and to produce a nished cigar having no binder but having a long ller with substantially straight and free air passages through the rumpled leaves thereof and enclosed only by a high quality hand-rolled Wrapper thus resulting, generally, in better burning and drawing qualities in that the cigars burn more evenly and draw freer.

It is a further object of the invention to produce a cigar, as just mentioned, without use of molds or pressers and to pre-shape the head and/or the tuck of the filler (that the finished cigar is to assume) prior to application of the wrapper, thus greatly increasing the productivity of the cigar roller as he does not have to form the head or tuck or extract the bunches singly from molds and saves about 20 percent of the tobacco weights used, as there are no byproducts except dust.

Another object of the present invention is to produce a better cigar, having the above stated characteristics and advantages, at less cost than cigars now produced with corresponding tobacco quality or grade (which saving may be passed on to the consumer) while enhancing the financial productive capacity of the "bunch-breakers and rollers employed.

A still further object of the invention is the production of commercial long-filler handwrapped cigars of novel and improved construction by a novel method of manufacture which employs hand-bunch breaking, the production of a continuous ller-rod from such hand-bunched long-filler leaves, which is pre-shaped during its making, to the ring size required for a given cigar and then cut to the cigar lengths desired, then forming the head and/or the tuck on the ends of said severed filler lengths, and, then, hand-rolling said preformed iiller lengths-denuded of a cover or holding jacket and having their ends shaped to the type cigar desired-with the tobaccc wrapper covering.

This specication is supplemented by the accompanying drawings, which illustrate the method and apparatus now employed in the manufacture of cigars according to this invention, and in which drawings-wherein like reference characters refer to like parts through the several views- Figure l is a plan View of an apparatus used for feeding a continuous stream of bunched longuller leaves and for forming the same into a continuous rod and, then, severing the same into desired sectional lengths;

Figure 2 is a fragmentary perspective view of a handling and storage box containing the fillerrod section or bunch produced by the machine shown in Fig. l, in accordance with the present invention, and severed to the length of the cigar to be made;

Figure 3 is a plan view of the head and tuck and forming station at which the ends of the filler-rod sections are so formed, the apparatus shown in this view being means for operating a grinding stone and more particularly shown in Figures 19 to 22 inclusive;

Figure 4 is a perspective view of the filler-rod section after it has been treated at the station shown in Fig. 3;

Figure 5 is a perspective view of a iiller-rod section being denuded of the temporary jacket that holds the tobacco ller material in shape while drying;

Figure 6shows the hand rolling .station at Which the denuded ller section or bunch is wrapped with a tobacco leaf wrapper to cornplete the cigar;

Figure 7 is a front elevation of the mechanism shown in Fig. 1;

Figure 8 is a longitudinal sectional view taken substantially on lines 8--8 of Fig. 1 toillustrate the ller feeding means;

Figure 9 is a transverse sectional view taken substantially on line 9-9 of Fig. '7

Figure 10 is a transverse sectional View taken substantially on lines lv-I of Fig. '7;

" Figure 11 is atransverse sectional vview taken substantially on lines l I-i I of Fig. 7;

1 Figure 12 is a longitudinal sectional view taken substantially'on'lines l2-I2 of Fig. lillustrating the rod forming means;

Figure 13 is a transversesectional view taken substantially on lines i 3-I 3 of Figure '7;

Figure 14 is a transverse sectional viewvtaken substantially on lines I-l 1i of Figure 7;

Figure 15 is a transverse sectional View taken substantially on lines IVE- I5 of Fig. 7 and illustrating thev application of vpaste to one edge ofthe paper-strip; t Figure 16 is a transverse sectional View taken substantially on lines iG-IS of Fig. "l andillustratirng the manner of folding thel pasted -edge upon ythe remainder ofthe ller-rod;

Figure 17 is atransverse sectional vievvl taken substantiallyon'lines il-I'l of Fig. 7 and il- ,lustrating the completion andforrmition of the iiller-rod;

vFigureV 1 8 is a transverse sectional VView taken substantially on lines |8-l8 of Fig. 7 and illustrating the pasted paper seam of the filler-rod passing under a dryer or sealer and the manner in lwhich the rod vfeeding belt releases the rod;

Figure 19 is a side view of the filler rod section or bunchV head and/or tuck forming means shown in Fig. 3;

" Figure 20 is a fragmentary transverse sectional view taken Asubstantially on lines 2li-20 of Fig. 19;

"Figure 21 is a view Aillustrating the manner in which the filler-rod section or bunch is fed to agrinding stonefor forming the head;

VFigure 22 is a similar View to Fig. 21 but shows a.l grinding'stone shaped for forming the tuck on a filler-rod section into a perfecto shape;

'1igure`23` is a'vfragmentary detail section of the ller-rod cut-01T device and taken substantially on line 23-23 of Fig. 1;

Figure 24 is a view similar to Fig. 23 and taken substantially on line Zal- 24 of Fig. 23;and

Figure 25 is a view similar to Fig.'23k and taken substantially on line 25-"25 of Fig. 1.

YWhile the drawings .show one example of apparatus employed in the method of making the cigars, it is to be understood that it is not to be limited to the specific or particular type of apparatus shown as other types of apparatus may Vbe used to eiecttheypresent invention.

In:carryingthe-inventioniinto practice an operatGf-'WhO may be a bunch breaker), -is-po.- sitioned at a feeding station A (Fig. 1) where there are a plurality of bins a within easy reach and containing different types of stemmed longfiller cigar tobacco half-leaves F, there usually being about three bins containing different types of tobacco for the desired blend. 'Ihe operator, by reaching into the bins, selects several leaves from each bin and each leaf is laid in a hand of theioperator .with itslOngitudinal dimension across the,.palm- 4of the hand, lWhich is then closed to rumple the leaves transversely, resulting in Ways or passages in the leaves extending longitudinally thereof. This operation is performed as reachf -leaf is successively gathered, 'laidintheoperators hand with the tips of the leaves extending in one direction and gathered together in the manner stated, as is done by a r@bunch-breaker.sin making cigars by hand.

The leaves so gathered and rumpled, as above stated, are then placed into a conveying channel 26a at the said station A with the leaf-tip ends always in the vsame-Av direction -for kgood results. This-operation is repeated-by the operator and each ller portion, so\-gathered and-rumpled, is laid in the channel 26a successively with the leaves'of the portion overlapping the leavesof tlfie'izvrecf-:dingI laid-portion, carebeing taken, of course,- that there will notbe any undue thicknesses at- -the'overla-ppingY ends of each laid portionl of rurnpled ller leaves. When the channel 26a is lled inthe-manner above stated tothe properV height, Yfor the particular ring-size vof cigar that is being made, the machine is started and -is kept continuously running ata speed consistent With-the ability of the operator to keep the `-channel1"2la`illed With the rumpled tobacco iiller leaves F.

vThe'streain `of rurnpled `long-'iiller leaves -F in the channel 26a: are fed to the ller rod-forming mechanism B and, just prior to its entry into the mechanism B,- the longitudinal edge portions of the stream of leaves F in the said channel are movedl upwardly and folded over upon the remaining portion to Vgive said `ller stream an approximatecylindrical `shape (see Figs. 1, 8 and 10) 'Y as they enter the conical filler shaping tongue-40 `of v therod-forming mechanism B. The progress of the `iller, rfrom this point, through the mechanism B may be accomplished by Aanendless conveyor belt 4l passing over a bed-platel 42 'that may have a channel 43 on its -topfsu-rface and Vconcaved as required to provide= acomplement -to' the other yforming or shaping and `folding'elements of the mechanism B as is VWellknown in, cigarette rod-forming machines. `-The Ybelt 4| passes under and about the tonguell and through the folding tube 4t of thegfamiliar cigarette-'making machine (see Figs. 7, 8, 1-2 to 18).

At the ,pointof entrybf'the belt 4| .,onto..the

.bedplate 42 it carries with andupon it a, strip of cigarette paper pfed from a rollp, by reason of its contact withthe belt Mythe width of the paper pfbeingf, preferably-,- in excessv of the Width ofthe belt; `and trained to be disposed longitudinally of and upon said paper strip is a vrip-cord c preferablypositioned along the longitudinal center-of the continuouspaper strip p so as to lie between the paperl and the tobacco'filler material, the cord 'being supplied fromv the hank c'. While-passing through the semi-conical -tongue All, as is well understood, the continuous stream Qf tobacco ller leaves is'evenlydstributed. .cornpacted and rolled bytheinterior sidewalls thereof into cylindrical v form' v and to'thelrequired diameterA approximately the ring-size ofv` theciga-r to be made; and the side edge portions of the belt 4l and of the paper p fold upwardly on the exterior surfaces of the tongue by reason of guide blocks 40a and 40h as illustrated in Figure 14.

As the filler, cord, paper vand belt approach the reduced extremity of the tongue 440,` the filler, with the paper and belt embracing it, is so shaped as to enter the folding tube 46 (dened by bed 42 and guide blocks 44 and 45) but with one edge of the belt 4I and paper strip p upstanding and at least the marginal edge of paper p extending through a slot 46a therein (Fig. 15) which marginal edge passes in contact with a pasting wheel 41a of a paster device 41, which wheel applies paste to the inner face of said edge which is then folded (by an overhanging portion 4Gb of the folder-tube) down upon the other previously inturned or folded side of the paper p, thus providing a paper jacket p2 around it.

Progressing from the folding-tube 46, the belt 4I is released from its curled embrace about the filler-rod f, thus formed, and flattens as it passes over its driving pulley Wheel 48. As the belt frees the ller-rod f, the seamed pasted edges of the paper jacket p2, surrounding the tobacco filler, passes under a sealer 49 which applies heat and slight pressure to the pasted seam.

The filler-rod f, thus completed, continues to move axially and is severed transversely by a knife 59 at the station C into lengths required for a given size cigar. This severing operation may be performed manually, but it is preferred to accomplish it automatically by feeding the completed filler-rod f, as it progresses from the mechanism B, first into a guide sleeve 5I and then into a discharge tube 15 spaced axially from the guide sleeve 5I; and then having a rotary circular knife 58 passed transversely through the space between the sleeve 5l and the tube 15 and transversely of the filler-rod f at properly timed intervals. The guide-sleeve 5I and the discharge tube 15 are, of course, axially aligned with the filler-rod f from the mechanism B. The discharge tube 15 is stationarily supported in position by a bracket 11 on the table 10 of the machine and has at its end, adjacent the guide sleeve 5l, a telescoping tubular extension 18 fixedly spaced from the guide sleeve 5I and connected to the guide sleeve 5l by link 19 (Fig. 7). The guide sleeve 5I, however, reciprocates axially of the filler-rod and is supported in position by an' arm 52 xed to an arbor 53.

The arbor 53 is disposed substantially parallel to the movement of the filler-rod f and has enlarged angular end portions 54 and 55 fixed thereon slidably mounted in bearing brackets 56 and 51, respectively, secured to the bed or table 10. The portion of the arbor 53,` between the connection of the arm 52 therewith and its enlarged end 55, is surrounded by a sleeve 58 which is rotatable thereon. Clamped to the said sleeve 58 is a yoke-like supporting frame 59, in the distal end of which is journalled a spindle 60 upon one end of which the knife 59 is mounted for rotation therewith. The other end of the spindle carries a pulley 6i over which passes a belt 88a for driving the spindle 69 from a double pulley 56h- 60e mounted on the sleeve 59 for free rotation thereon. As can be observed from Figures 1, 7 and 23, the parts 52, 59 and GGD-58e are mounted on the arbor 53 in close position and which arbor forms a carriage for reciprocating these parts as well as the knife 50 and guide sleeve 5| axially of the filler-rod f. This reciprocation of the arbor 53,1nay be accomplished by pitman rod 8 3 (see Figures 23 and 24) connected at one end to the 6 y arm 52 and at its other end to a disc B4 mounted on the end of a shaft 55, which latter is actuated through gears 65 from the drive shaft 39. At this point it might be mentioned that the pasting Wheel 41a may be rotated from a belt driven from the pulley 65a on the shaft 65.

In order that the rotary knife 50 may be brought into severing contact with the filler-rod j and withdrawn from the kerf at properly timed intervals, while the ller-rod is progressing in its movement, the knife frame support 59 is oscillated to and fro. One direction of this oscillating movement which brings the knife into a timed or gradual cutting stroke for severing the fillerrod, may be accomplishedby a face cam 61 on the peripheral edge of the disc 64 and which cam engages one end of a cam arm 68 pivoted intermediate its ends, as at 69, to the end table 1U and having its other end bifurcated and receiving therebetween the end of a rod 1l projecting from the sleeve 58 and made fast thereto by the clamp 1Ia. I"

After the rotary knife 50 has severed a length of the ller-rod f, the knife is immediately raised by the tension of a spring 12 connected at one end to the rod 1l and at the other end to an adjustable bracket 13 carried on the knife guard 1 4. The whole arrangement is such that when the arbor 53 is just about to move from its furtherest right hand position, as shown in Figures 1 and '7, the cam 61 moves the knife frame downwardly to bring the knifel into severing contact with the filler-rod f and continues this severing movement until the rod has been severed, this severing movement occurring while the filler-rod is progressing forwardly, it being understood that the movement of the arbor 53 is in the same direction as the movement of the filler-rod and is synchronized to move at the same speed of the filler rod.v During this movement, the extension 18 of the discharge ktube will telescope into the discharge tube 15 by reason of the link connection 19 so as to give support tothe filler rod at points adjacent the cut being made by the knife 59. When the severing movement has been completed. the high point of the cam 61 will have been passed and the tension, which has been placed upon the spring 12, will thenraise the knife frame 59 and withdraw the knife from the path of the filler-rod, at which time the position of the disc 64 will be such as to move the arbor (and those paits which it carries) back to the position shown in Figures 1 and '7. The timing of the oscillating operation of the knife 59 may be changed to produce different lengths of severed sections or bunches f' of the ller-rod f by changing of the gears 66 to a different ratio or size.

The severed sections Within the delivery tube 15 are pushed therethrough by the succeeding severed section and are discharged upon a delivery table 16 (see Figures 1 and 7) Where they are examined.

The severed filler-rod portions or sections f (Fig. 1) are then gathered-and placed in a suitable storage box s (Fig. 2) and permitted `lto dry suiiiciently so that the tobacco filler thereof will retain its shape and the filler-rod section f will be self-sustaining when the paper jacket p2 is removed therefrom. A portion of this drying time may be consumed while performing the next steps in the production of the cigar. The purpose of the paper jacket p2 about the tobacco filler-rod fand filler` section f is two fold, (1) it permits the formation of a continuous filler-rod which may be easily severed into cleancut desired lengths and (2) it temporarily re- 7 tainsatheiillerf tobacco in-.rod form to the .size orfdiameter given toit, bythe forming. tongue .im vand folding-tube46,l while the iiller is drying to 'that shape and sizefprior to the applicationA of the wrapper and iwhile shapingthe ends thereof. Y

.The next step is thev forming of the head and/ortuck (as the case may be) on the ends of the several ller-rod sections f'. vThis shaping may beaccomplished by skiving or paring or passing the ends of the cigar over a roughened surface toform the vends ofthe sections f as may be desired. It is preferred, however, to employ agrinder for `this purpose, as shown. in Figs.y 3, 19, 20, 21 andl22, in `which awrotary abrasive block 85 is hollowed to the shape that will produce the desired Vhead or :tuck Vfor a given cigar when end of theY iiller-section f' is moved axially intoV the hallowed .portion of the grinding block. This Jabrading, in addition to .shaping the end 'of the` filler section to form the head or tuck of the finished cigar will assume, also removes the paper. jacket p2'froml the r`abra'ded portion, as shown in Fig. 4.

After thefshaping ofthe headand/or tuck ci the ller-rod section f', the operator then places' the latter-.in asuitable storage box s' which goes to the table T (Fig. 6) of the cigar roller, 'who with his .fingers grasps an end of the rip-cord c and, 'byv pulling the same in a manner illustratedzin Fig. 5, tears' off the paper jacket p2" and m'anuallyapplies a tobacco leaf wrapper 'w by theusual hand-rolling operation to the denuded tobacco ller-'rodsection y" as shown in `Fig. 6.

Due to the fact that these filler-rod sections or bunches j are all cut to size Aand shaped at their ends, a'ccording'tov the ty-pe'of cigar being made, and this shaping ofthe head'and/or tuck does not diminish the over-al1 length`r of the ller, 'the cigar roller 'does not haveto shape the 'ller with his hands' to form the tuck or head, as is now the practice in hand rolled cigars, but covers the shaped end with the wrapper leaf w and is able to' increase his eiciency 50% to 60% over the Yregular methods employed, known as mold work.

As indicated above, in carrying the invention into effect, use is made, in addition to -ma'nual operations,` of a well knownapparatus having the mechanisms B and C (Figs. 1, 7 and i2) that forms a continuous filler-rod and automatically severs it in lengths Yaccording to the length of they cigar desired. As examples of types of apparatus that may be employed for this purpose, reference is made to the United States Patents No. 739,897 (Figs. 5,'6 and '.7),'1,530,1i88 and 1,787,551. vMachines o'i this type, however, have long been fused 'for cigarettes having 'shredded tobacco or, in vsome cases', 'for a type of cigarette having v'fiala-:fd or short filler tobacco (often called cigaretos) enclosed in a paper wrapper, as a finished commerciall product, and, therefore, these machines have a tobacco lfeeding mechanism adapted for'feeding to the cigarette forming tongue and channels that particular kind of tobacco. Since the present Vinvention is concerned with long-'filler cigars, a special 'type of filler feeder A is employed with the cigarette or rod-forming mechanism B.

With particular reference to Figs. 1.7 to 11,

lthe long-filler bunch-feeding 'means A comprises a ltable 25having ahoriz'ontal trough 2B therein ends,...one end. ofl the trough 1abutting and. aligning .-withthe filler-rod formingtmechanism B. An endless feed belt 21-has its .upper reach or run disposed longitudinally Yon .the bottom. surface of the trough and is trained over pulley rolls 21aand 21h positioned at opposite ends of said trough; and endless rolling belts 28 and A29 Aextend along opposite side walls of thek channel 26 and pass about pulleys v23a-28h and 29d- 2917, respectively, at the ends of said trough lwith 'their adjacent or opposing reaches Vofbelts 28 and 29 overlying belt 21 longitudinally-so that, together, the belts 2,- 28 and 29 provide a moving channel 26a progressing (in the direction of `the arrow) to deliver. the,y rumpled filler .leaves toward the receiving.- end ofthe filler-rod forming mechanism B. i

Just in advance of thearea of thechannel 26a into which thebperator places the rumpled ller leaves, `as above described, a'driven knurled wheel 30 isdisposed over the channel and vprotrudes downwardly into the channel 26a toaid in advancing-the'ller leaves and to. slightly compress them Vin said channel (Figs. 8 and 9) and, further, to` this end, is a spring-wirerod 3| -whioh kextends yforwardly at a declination from a circumferential groove 30a in said wheel to exert aslight pressure on the top center'of -thestream of. rumpled ller `leaves F.

As can be seen from Figs. 1 and 8, the feeding channel 26a narrowstoward its delivery end yat the mechanism B and is so formed as-to cause the longitudinal edges ofthe stream of rumpled iiller-leaves therein to be successively rolled within the channel upwardly and inwardly toward each otherabout'the wire-rod 3l, asindicated in Fig. 10, so as Yto` cure the stream of leaves into a substantially semi-cylindrical formation. This may be accomplished, asshown, by having the pulleys28a and 29a set closer together than the pulleys 28h and 29hand in having their upper ends flare outwardly, or spoolshaped, with ltheir flared peripheries in close proximity; and in having positioned `behind each pulley 28a and 2901, idler-guiding rolls 28o and 29o, respectively, similar to the pulley 28a and 29a, anddisposed betweeirthe reaches of livers' the'bunched stream of iiller leaves F to kthe rod-forming mechanism B, vthe receiving end of the rod-forming tongue 4i) of that mechanism is dimensioned to be slightly larger than the cross sectional dimension of the supply of ller leaves being delivered Vto it=by said channel Zea (see Figs. 8, 1l and 12.) andyalso, positioned above kthis point of delivery is a second driven Yknurled wheel`32 substantially 'the same as wheel .'iii--except being of a. width to correspond 'with the width of the channel at the delivery point-- from which forwardly extends for a distance, yat a slight declination, a spring-wire rod 33 into the tonguelii) from the under circumferential surface of the wheel32. The wheel 32 assists in the-continuous movement of the filler stream into the' rod-forming mechanism B and the rod '33 presses on the top of the substantially cylindricall'stream of filler leaves within these parts 32 vand 33 insuringagainstany vleaves that Ymay protrude from themass, from jamming'or clogginga't the mou'thofthe tongue lill, the rumpled filler leaves F having a natural tendency to straighten out when not confined. Suitable guide surfaces 34 and 35, lying on opposite sides of the wheel 32, form a continuation of the inner opposing surfaces of the belts 28 and 29, or, if it is desired, the surfaces 34 and 35 may be provided by rearwardly extending corresponding side surfaces of the tongue 40.

The Wheels 30 and 32 may be mounted, respectively, on shafts 36 and 31 and driven from a shaft 38 having a pulley wheel 38a over which. a belt 385 passes and is driven, as at 38o from a common drive shaft 39 that drives all the actuated parts of the rod forming mechanism B, in timed synchronism. In like manner, the belts 2l, 28 and 29 are driven in unison and in the same direction from the shaft 39 through beveled gears 38a, belt 395 passing over` a pulley on the shaft 33o, connected with suitable gearing driving pulleys 2lb, 28h and 28h.

The rod-forming mechanism B, comprising the shaping-tongue 4i), the folding tube 16, the paster 41, sealer dii, and the cutting mechanism C are substantially shown in the patent to Moesinger '139,897 and the patent to Ruau 1,787,551 and, therefore, a further detailed description of this mechanism is not deemed necessary-except to say, in the present showing a motor M drives the knife spindle 60 through means of the belt E2 which passes over pulley 60o, which is fast or integral with pulley 60h, and the belt 60a which connects pulleys 60h and 6|; and a motor M drives the common drive shaft 39 which also drives the belt pulley 48, drives the shaft 65, that actuates pitman rod 63, which reciprocates the arbor 53, and also actuates cam 61 which causes knife-frame 59 to oscillate and may actuate the paster Wheel 41a.

The shaping of the head or tuck end of a fillerrod section f', as above described, may be performed upon a grinding mechanism D which comprises a table 80 having on its top a rotary shaft 8| suitably journalledin an anti-frictional bearing 82 and driven by a motor 83 by a belt 84, the motor being suitably mounted in a bracket beneath the table-top and driven at approximately 12,000 revolutions per minute. Mounted on one end of the shaft is an abrasive stone 85 which has its outer surface hollowed, as at 86 in Fig. 21 or 81 in Fig. 22, in accordance with the desired type of head or tuck to be given to any particular cigar, or batch thereof, then being made, the hollowed portion 86 or 81, of course, being concentric with the axial center of the shaft 8|.

Positioned on the top of the table, in axial alignment With the stone 85, is a slidable carriage 88 mounted in guide ways 89 for to-and-fro movement relative to the stone 85. The carriage 88 carries a trough 98 positioned thereon to axially align a filler-rod section f with the cavity 86 or 81 in the abrasion stone 85 on the shaft 8|. An operator, positioned before the carriage 88, takes a rod-filler section f' from a storage box s and lays it in the trough 90 with the proper end to be shaped opposite the stone B; and then moves the carriage to bring said end of the ller-rod section f into contact with the hollowed portion 86 or 81 of the stone and gently feeding the same toward the stone until the carriage strikes the adjustable stop 88a at which time the grinding operation has been performed. The carriage is then moved backwardly from the stone by the operator and the ller-rod section f', with an end so shaped (as shown in Fig. 4), is

placed in a storage box s; and this operation is again repeated on successive filler-rod sections f'. If the cigar is to be a blunt or panatella shape the other end of the filler-rod section J" does not have to be further shaped but, if the cigar is to be of perfecto or queen-shape, for instance, the storage box s' will be moved to another grinding device D equipped with a stone 85 having the required cavity so that the other end of the filler-rod section f may be formed.

The resulting tobacco dust from this grinding of the head or tuck is conveyed by suction into a pipe 9i and discharged in a collecting bag 82, the suction being created by suitable irnpellers, indicated at 33 and 94, driven from the motor 88 in a manner Well known in the art. The upper end of the suction pipe 9| extends and opens through the top of the table underneath the grinder stone 85. 1t has been found that one operator can shape one end of approximately 15,000 to 20,000 filler-rod sections J" per day of eight hours, the range above given depending upon the expertness of the operator.

The cigars produced as a result of the above method and apparatus meet all of the advantages which have been set for them, as mentioned in the forepart of this specification, and are produced at great speed and low cost, thus enabling the producer to give to the publica long-ller, hand-hunched and hand-Wrapped cigar with high quality tobacco at considerably reduced prices than by other methods.

Having thus described the invention and the manner in which the same is to be performed, it is to be understood that this invention is not to be limited to the exact steps and apparatus herein shown and described as the same may be varied within the scope of the appended claims and the spirit of the invention.

That which is claimed as new, is:

l. A method of manufacturing a finished longfiller hand-Wrapped cigar which comprises hand rumpling a plurality of superposed long-filler tobacco leaves in a direction substantially transversely of said leaves, repeatedly placing groups of said rumpled superposed leaves in successive overlapping relation along a path of travel to form a continuous stream of filler-leaves with said leaves extending longitudinally of said direction of travel, feeding said stream of fillerleaves along said path of travel and causing the longitudinal edge portions of said stream of filler-leaves to curl upon the remaining portion, then continuously bringing said curled stream of filler leaves into longitudinal contact with a continuous strip of disposable sheet material having a rip-cord applied thereto and progressively reducing the diameter of said fed stream of fillerleaves, wrapping and securing said sheet material about said continuous stream of filler-leaves to form a continuous jacket-enclosed ller-rod of the approximate ring-size of the cigar being made, then severing said filler-rod as it progresses in its travel into desired cigar lengths, then allowing a time interval for the ller leaves or the severed lengths of filler-rod to set to said ring-size; then shaping an end or ends of the severed jacket-enclosed lengths of said filler-rods according to the style of cigar being made, then removing said jacket of disposable sheet material from a length of filler-rod by means of said rip-cord, and then hand-rolling a tobacco leaf Wrapper onto each of said denuded pre-shaped lengths of filler-leaves.

steeg@ 2. A method ofmanufacturing'. a finished lngllerhandewrappedcigar .which comprises feeding a stream-of .overlapped and superposed lngfiller .tobacco leaves Yalong .a pathv of travel, forming Said stream of .ller-leaves vas .it progresses initstravel toa substantiallybunoh. shape and bringing yit progressively into contact Withv 'a continuous strip of disposable sheet materialhaving a rip-cord applied thereto, Wrapping and securingesaidsheet .material and. said rip-cord about saidcontinuous. stream of filler-leaves to form a continuous..jacket-enclosed ller-rod of the approximate ring-sizeof thev cigar being madev with saidrip-.cord extending lengthwise of said llerrod, thenhseveringasaid ller-rod into desired cigar lengths, thenshaping anend or ends of the severed=.,iacketenclosed lengths of said fillerrods according to thestyle of cigarbeing made, then.- removing said .jacket of disposable sheet material from a said lengthof ll'er-rod by means of saidrip-cord, and then hand-rolling a tobacco leaf wrapper .onto each of said. denuded preshapedx lengths Yof ller-leaves.

3. A method of manufacturinga finished longller hand-wrappedv cigar `.which comprises `feedingsuperposed long-.flle'rtobacco leaves in successive. overlapping relation along a path of travel-to form .a continuous stream` of fillerleaves, .formingssaidstreamof ller--leavesto a Y bunch shape .While progressing in Aitspathi'of travel, continuously applying andv .securing a sheet. of lrippable4 materialy having incorporated thereinma 'rippingmeansabout said shaped stream.,ofv.1iller`leaves as it .progresses inits travelato `vlform a continuous jacket-.enclosed filler-.rod of` .the lapproximate cross-sectional shapeof .the cigar being made, then severing said filler-rod into desired cigar lengths, then removing material from.an,end.or yends of .the severed jacket-.enclosed lengths of., .said filler-rods to shapethe same according to thestyle of cigar beingmade, thenoperating said ripping means to.rip said .jacket--of-.sheet .material from .said lengths of ller-rodfand.thenhand-rolling each of said y.denuded preshaped .lengths of iiller-leaves with atobacco` wrapper.-

4. A method. of manufacturinga pre-shaped long-.filler cigarHto'bacco-bunch to. which. a tobacco wrapperfmay` beV applied, said method comprising the .steps of feedingsuperposed long-filler tobacco leaves in successiveroverlapping relation alongwa path of travel to form a continuous stream7 of filler-leaves. withv said leaves.-extend ing.`v longitudinallyof saidA direction of travel, formingsaid stream. of .ller-leaves to a bunch shape, while progressing in its .path of travel and bringing it progressively intolongtudinal 'contact with a continuous strip of disposable'fshe'et materialhaving incorporated therein a ripping means," Wrapping and securing said sheet material Laboutsaid continuous stream of Vfiller'- 124 leaves :tto Lfornrwa Yrcontinuous `jac'liet-enclosed ller-rod oftheL approximate" `'cro'sssectiomrl shape of the cigar to befmade, then "severingisaid ller-rod as lit 'progresses in'its travelint`o""de' sired cigar lengths, thenrem'ovin'g materialfrom aniend or'ends 'of the severed jacket enclosed lengths' of'said ller=rods to shape the sameaccording to the style of `cigar' being made,v and then operating said ripping means to y'remove said sheet material from 'a length' of filler-rod, when ka tobacco'leaf wrapperis to be applied onto said denuded pre-shaped lengths 'of filler-leaves to form the finished cigar.

55A methodv of manufacturing "a Apreshapecl long-filler cigar tobacco bunch towhich a tobacco wrapper .may be applied, saidmethod including the steps of feeding'superposed' long-filler leaves in 'successive overlappin'grelation along ka 'path of `travel to forma continuous'stream of fillerleaves and forming said traveling stream cylindrical-like, wrappingand securing' about said cylindrical-like stream of llerleaves'a continuous strip of disposable sheetv material withY a rip-'- cord lying between'said sheet' material and filler leaves and'saidsh'eet material to forma continuous jacket-enclosed 'lleri-rod' vofY thev approximate cross-sectional shape of the cigarto be made, thenv severing said llier-rodiintlo desired cigar lengths,v then shaping an end-prendsI of the severedjacket-enclosed Ilengthsv of said fillers rods according to the style'of 'cigar' being made, then removing said jacket'of disposable 'sheet material from a length -of-ller-rod by means" of said rip-cord, when' a tobaccoleafwrapperis to be applied onto said denuded pre-shaped length of ller-leaves to formthe' nishe'd cigar.'

EDWARD`W. BERRIMA'NT References Cited `the file of `this lpater'it UNITED STATESLPA'IENTS` l Number' c Namens Dateff 271,006v `i Whitney;l Jan. '23,31883 398,877 Bright. r r..Mai. f5, 1889 452,012` .i l... May L12; T1891 546,638. 1. Sept. 17,1 21895 587,828 s Hudson' f.. Aug#A 10,;1897 589,121 v. Carper .Aug.r31;1897 593,385 Venners-u- Nov.: 9,1897 655,254 Ludingtonf`.. Aug'. '7, :11900 6625775 Davis etal. Nov;`v 27,':1900

1,555,498' Kaelble ,.Sept: 29,1? 925 1,630,488 Di.- Iannixu.; -..May 31;..51927 1,637,8001'- Bronanderl -..Aug-.t.l, 1,927 1,838,115 Schussler Dec. 29,11931 1,964,052V f Halstead e.. .June'126;f1l934 1,995,068' Lim .Mara119,111935 2,100,108 A Roberf .Nov. 23, .1937 2,213,869 Richter.f .Sept3, #1940 2,367,911 Wells. g Jan:'-23,x-1945 

